Hydro Dipping Kit Factory Since 2008
Hydro dipping tank, Rinse tank, Spray booth, Drying kit, Painting line, etc
Automatic Hydro dipping tank
Save labor cost,high efficiency (1 day 8 hours around 600sqm films)
X or X+Y Axis option
Auto flowing film, speed adjustable
Auto spraying activator, distance adjustable
Water cycle system & filter system & heating system
Programable controler, run steady and high percision orientation
7.5 inch PLC touch screen control panel, stainless steel chain and gear
HEADER
- Size: 900mm*400mm
- Material: 201# stainless steel
- Roller: plating & rubber
- Delta step motor drive
CONTROLLER
- Touch screen control panel
- Delta brand, 7.5 inch
- PLC: STS brand 32 point
- Separately electric control box
SPRAYER
- Small caliber
- Small pressure
- High atomization
- Special for activator (LT-C3A)
HEATER
- Size: 2 inch
- Material: 304# stainless steel
- Power: 18KW ( 9kw * 2pcs )
- Separately control
Activator exhaust
Filter design
Delixi electric
Oil pressure gauge
Lock catch
3′ chain
Barometer
Foot & Scroll
Manul Hydro dipping tank
Sizes recommend:
1.6m*0.7m*0.9m (W*D*H)
2.0m*1.2m*0.9m (W*D*H)
2.4m*1.2m*0.9m (W*D*H)
201# or 304# stainless steel, 2.0mm +/-0.2 thickness.
Heating system & Filter system & Cycle system.
With 2 separated drain pipes,long & short dividers,move & fix design.
Only need to heat surface water, save time and cost.
Drying oven
Sizes recommend:
1.5m*1.0m*1.5m (W*D*H)
2.0m*1.3m*1.8m (W*D*H)
2.4m*1.3m*1.8m (W*D*H)
RKC digital screen control panel.
750w motor and 10.5 inch wind wheel.
Auto power off control when over setting temperature.
2 layers 100k 80mm thick silicic acid aluminum cotton.
201# 1.5mm SS inside, 1.2mm cold rolled sheet outside.
Drying line
Sizes recommend:
8*1.0*1.4m (W*D*H)
10*1.0*1.4m (W*D*H)
12*1.0*1.4m (W*D*H)
201# 1.5mm SS inside, 1.2mm cold rolled sheet outside
50mm 100kg rock wool insulatio, 0.5hp motor to transport wind
9.5 inch wind wheel, stainless steel belt & chain & gear
Ceramic heating tube, overheat protection, RKC digital screen control panel
Rinse tank
Sizes recommend:
3.0m*1.0m*1.4m (W*D*H)
6.0m*1.0m*1.4m (W*D*H)
10.0m*1.0m*1.4m (W*D*H)
Speed adjustable: 1 to 5m per minitue.
Cycle system, save water, 360 degree washing.
Window design,easy to clean and repair inside.
160mm stainless steel gear main drive, 1.5 inch PVC pipe.
201# stainless steel chain, 1.5mm stainless steel plate belt.
Spray booth
Sizes recommend:
1.6m*1.8m*1.8m (W*D*H)
2.0m*1.8m*1.8m (W*D*H)
2.4m*1.8m*1.8m (W*D*H)
Cycle system, save water.
Healthy friendly for worker.
Leakage & overheat protection, auto start system.
Flowing guide system & filter system & spray system.
With 201# or 304# stainless steel, 2.0mm +/-0.2 thickness.
Spray gun
Spray primer and top coat. (For manual hydro dipping tank)
Recommend Japanese brand “Iwata”
For activator: model 101, caliber 1.0
For primer: model 77, caliber 2.0
For top coating: model 71, caliber 1.5
Activator
Usually 15L activator for 250 square meters films
Suggest to make it on local, chemical liquid is hard to ship
Hydro dipping process
1. Primer / Base coat: Spray booth
2. Drying: Drying oven
3. Dipping: Dipping tank
4. Washing: Rinse tank
5. Clear / Top coat: Spray booth
6. Drying: Drying oven
5 Axis Spray Painting Machine
X axis: Reciprocating accuracy 2mm, positioning accuracy 1mm
Y axis: Spraying area within 600mm, reciprocating stroke more than 800mm
Z axis: Stroke within 350mm, spraying height is less than or equal to 150mm
P axis: Positioning error <=1.5°, Travel: 0~270 degrees
W axis: Positioning error <=60″, Single-side load <=10KG, Split angle: 90°
2 sets of spray guns, nine operate models, program 90 areas, store 120 products
Automatic painting line
3m cyclone spray booth + Skywell plenum
95m ground rail line + Rail drying oven
Fixture + Electrostatic spray gun
Fresh air system for coating room
20000 Air volume cyclone tower
Activated carbon adsorption box
Traction fan + Electronic control system
Automatic constant temperature electric oven
